I cleaned and prepped fermenters yesterday in anticipating of (finally) getting a batch done. I had intended to brew last week while my wife was away for a couple of days with her sister who was visiting. I ended up needing to catch up on some work and never got a brew done.
I got started late this morning and right out of the box things started taking too long. I have a new (to me) 3-roller mill that I was looking forward to using for a quick and smooth dough-in but when I got it all set up, I realized that my 3/8"chuck hand drill wouldn't fit the shaft. It didn't take particularly long to go to the shop and dig out my 1/2"chuck drill bit buy it was annoying and disruptive.
Not long into the protein rest, I started getting a whiff of the dreaded burning plastic smell that strikes fear in the hearts of all who use electric heat and controllers. I checked my 5500-watt heating element on the combination HLT/HERMS/Boil Vessel and, sure enough, there was a wisp of smoke curling from the connection. Seems that I had bumped it when I was moving the pot and my latest patch job on the wiring was compromised. Fortunately, I had recently bought a replacement so I limped it into the first conversion temperature and transferred liquor to the mash tun for the first saccharification rest. Normally I recirc throughout the process, but in this case, just let it sit while I emptied the vessel and replaced and re-wired the heating element. It didn't take too long but I probably got an extra 30 minutes at somewhat below my usual temperature of 148F. When I was back up and running, I got it up to temp and ran pretty much my usual mash routine. The brews that I've done since picking it up again a few months ago haven't given me the 85 to 90 percent efficiencies I had been accustomed to but, this time, despite or because of the different schedule, I hit nearly 90 percent.
I got to the sparge and, for some reason, my usual set up was running super slow. I couldn't figure it out and I just had to wait it out and take longer than I would have preferred. I like doing a slow sparge but today I would have moved it along so I could get things finished. When I finally got to the boil, I took a pre-boil gravity and was surprised to find that it was already at the OG I had predicted based on my earlier lower efficiencies. I recalculated the hop schedule to accommodate the higher gravity and topping up at the end and it all worked out. All went smoothly for the rest of the process.
I finally pitched yeast at about 8 PM. It's a split batch so I have an IPA and an Amber. I checked about 10:30 and both already showed signs of blow-off pressure. Long brew day but looks like the fermentation is off to a good start.
