How are you losing that much wort to grain absorption? Loss should somewhere between .25 and .5 qt per lb. How big is your grain bill? I use a combo system with bag in a recirc tun and I pull and squeeze after sparge so I can eke out another couple quarts of good wort. For a typical mash on a pretty big grain bill, I'll lose as much as a gallon, but no more than that. My efficiency tends to be in the mid-high 70s.
PS...I just realized that you're almost certainly talking about post-boil volume. What's your pre-boil volume? If I start with 31 quarts for a 10 lb mash, I'll put as much as 28 quarts in the boil pot and boil down to 5.5 gallons into the fermenter over 1.5 hours. You may be able to control other losses and get better system efficiency.
Sounds pretty good, but I'd try to get more from the kettle to the fermenter. If you're throwing away a gallon of finished beer, it's going to wreck BH efficiency. Either start with less and keep everything else consistent or get a bigger fermenter.Grain bill is normally 10-12lbs. I believe my last brew session starting volume was 9 gallon. Mash complete/pre-boil was 8.1. Boil complete 6.5. Transferred 5.5 to fermenter and just packaged 5.1 gallons.
Interesting, very interesting. I've just brew 5 beers so far but all of them came out quite clear. I just strained the wort going through the fermenter which remove mostly hops residue and not much of the hot break trub.
It's an interesting notion: Replace all that stuff in the cooler with a valve and a dip tube and let the bag manage the lauter. You wouldn't even have to lift the bag of wet grain, just batch sparge as usual. You insulate the mash to maintain temperature, you reduce the cost of the mash tun, you might even get a better lauter from the thin-mesh bag as opposed to the holes in a false bottom or a manifold, you can do everything the "all grain" way then you can just pull the bag of spent grain out later. Brilliant!I mash in a coleman cooler with a brew bag so I end up with almost random efficiency but their point about trub is spot on. I haven't tried a BIAB brew but I'm trying to talk a friend that doesn't have much room into trying it.
Much simpler and likely works better than my false bottom setup. And to limit wort loss, just a piece of silicone tubing extending to the bottom would work fine, although I was thinking it would be better to pull the wort from the edge of the tun rather than the middle. For that, a simple elbow would work fine.I paid $20 for a 15 gallon cooler, I'm quite happy with it. I don't even put a dip tube in, I just have the valve but my brew bag is a little big so I end up lifting it to improve drainage.
Seems acceptable. Losses would depend on how far the outlet was from the floor of the cooler.I only lose maybe 200ml to the bottom of the cooler right now.